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φ410×1200mm roller “Γ” type Five Rollers Rigid PVC Calender Machine With High tenacity

φ410×1200mm roller “Γ” type Five Rollers Rigid PVC Calender Machine With High tenacity

Country/Region china
Company ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
Categories PVC Calender Machine
Update 2015-08-17 08:52:43
Brand Name: FLAME
Model Number: Five rollers calender
Certification: ISO9001:2000
Place of Origin: CHINA
Minimum Order Quantity: 1 set
Price: USD 180,000-200,000/set
Payment Terms: T/T
Supply Ability: 3 sets/120 days
Delivery Time: 120 working days
Packaging Details: Standard Export Packing
Number of rollers: Five
Roller hardness: HS68-72
Roller size: 410×1200mm
converter: ABB
  • Product Details
  • Company Profile

φ410×1200mm roller “Γ” type Five Rollers Rigid PVC Calender Machine With High tenacity

1. Introduction of Product

φ410×1200mm roller “Γ” type Five Rollers Rigid PVC Calender Machine With High tenacity

Application:

Rigid Pvc

Feature:

Light Weight, High Tenacity

Product Name:

PVC Calender Machine

Roller Number:

5 Roll

Driving Motor:

Variable-frequency Motor

Roller Material:

1#, 2#, 3#, 4#, 5#


2. Quick Detail:

This Calendar line is able to produce a wide range of PVC film and sheet products for different applications. The line is composed of φ410×1200mm roller “L” type 5-roll Calendar, 150 planetary extruder, and together with up-stream and down-stream auxiliary equipment.


3. Description:

(1) The material of the cylinder 1#, 2#, 3# is Alloy Chilled Cast Iron,

its hardness is HS68-72,cylinder 4#, 5# is forging by extra fine steel, its hardness is HRC58, the

parameter of the roller is φ 410x1200,the pulsate of roller’s surface is less than 0.01mm(after finishing

the adjustment of calender)

(2) The cylinder 1#is canulate, 2# ,3# is used to drill round, chromium-plated on the surface of the roller, and surface roughness is above Ra0.20; cylinder 4#,5# is used to drill

round, and surface roughness is above Ra0.05( specular )

(3) Main drive is the high precision, small gap combinatorial gearbox.

This speed reducer is special use for plastic hard piece rolling. We manufacture them according to

ZBJ19004-88. The accuracy of gear grinding is number 6, superior alloy steel. Smoothly gearbox

transmit, low noisy(less than 80 db), high accuracy in stability. Drive by universal coupling, its maximum

linear velocity of cylinder is 30m/minute.

(4) The driving motor is variable-frequency motor.

(5) The bearing of the roller is with high temperature resistance, high

precision (class D).

(6) We have deal with the rack and base many times,make sure the accuracy requirement. We use the

stainless steel to wrap the rack and beam.

(7) Roller 1#, 2#, 3#, 4#, 5# is heated up by heat transfer oils. The gap between roller and roll surface

is tiny. The rollers are all with the Oil-filled swivel joint, metallic hose.

(8) Roller1#, 2#, 3#, 5# is the motor-driven clearance take-up mechanism.


4. Applications:

Fix(Six) Roll Calender is Applicated in producing high grade rigid transparent PVC sheet, colorful PVC

sheet, flexible PVC sheet,such as food package,medicine package and other uptake plastic container.



5. Specifications:


SY-5L950SY-5Г1050SY-6Г1200SY-5Г1300SY-5Г1500SY-5Г1600SY-5Г1800
Roller sizeØ320×950mmØ400×1050mmØ400×1200mmØ450×1300mm

Ø510×

1500mm

Ø560×

1600mm

Ø610×

1800mm

Arrangement pattermL typesГ typesГ typesГ typesГ typesГ typesГ types
Calendering speed5-25m/min6-30m/min6-30m/min7-35m/min8-40m/min8-45m/min10-50m/min
Roller quantity5565555
Tinckness of Calender product0.1-06mm0.06-1.0mm0.2-1.2mm0.08-1.0mm0.08-1.0mm0.08-1.0mm0.08-1.0mm
Largest with of Calender product450-770mm610-820mm610-950mm610-1050mm720-1250mm720-1350mm800-1500mm
Driving power45kw115kw136kw170kw235kw290kw380kw
Heating power90kw210kw240kw265kw315kw385kw456kw
Capacity250kg/h450kg/h500kg/h650kg/h800kg/h1000kg/h1500kg/h



6. Competitive Advantage:
a. The rollers are drilled roll with hot-grinded, single motor single transmission with a stable and adjustment speed work. The machine use roller bearing which can bear high temperature. Sealing type is labyrinth.
b. The film can infinite extend, with a high work speed, high produce capacity, good quality and uniform thickness.
c. The main machine has roll crossing, preloading and anti-bending device, the nip adjustment speed can be adjusted, the electric parts has PLC control.

7. Service:

1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support

8. Option
This sysytem is composed of five-rollers calender, multiple-roller lead device and auxiliary cooling machine


9. Commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 120 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges one or two technicians will be sent to the buyer to guide the
installation and commissioning of the equipment if the customer requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings are provided.

Quality φ410×1200mm roller “Γ” type Five Rollers Rigid PVC Calender Machine With High tenacity for sale
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